Super Absorbent Polymer (SAP) — Reliable Supply for Baby Diapers & Hygiene Products

Overview — SAP for Absorbent Hygiene

Super absorbent polymer (SAP) is the core diaper polymer used in modern disposable diaper manufacturing to achieve high liquid absorption, reliable retention, and effective leakage prevention.
As a critical diaper absorbent material, SAP plays a decisive role in diaper performance, comfort, and product differentiation for manufacturers.

This page provides a structured technical overview of diaper polymer, explains how super absorbent polymer functions in diaper absorbent systems, outlines key performance indicators, and offers practical guidance for SAP selection and sourcing.

What Is Diaper Polymer?

Diaper polymer refers to the polymer-based absorbent material used in the core of disposable diapers to absorb and retain liquid.

In modern disposable diaper design, super absorbent polymer (SAP) has become the standard diaper polymer, replacing traditional absorbent-only structures. SAP is engineered to retain absorbed liquid under pressure, a requirement that fibrous absorbent materials such as fluff pulp cannot meet independently.

As a result, SAP is an essential component in baby diapers, adult incontinence products, and other absorbent hygiene applications.

Super Absorbent Polymer (SAP): The Core Diaper Absorbent Material

Super absorbent polymer (SAP) is a cross-linked hydrophilic polymer designed to absorb and retain large quantities of aqueous liquid.
Its three-dimensional polymer network enables rapid absorption and stable gel formation, even under mechanical stress.

In diaper manufacturing, SAP is typically blended with fluff pulp to form the absorbent core. This structure allows manufacturers to achieve:

  • High absorption capacity with reduced core thickness

  • Improved liquid distribution and retention

  • Enhanced comfort and flexibility

  • Effective leakage protection during movement and compression

Due to these advantages, SAP is widely recognized as the most effective diaper absorbent material in modern hygiene products.

Why Super Absorbent Polymer Is the Industry Standard Diaper Polymer

Super absorbent polymer has become the industry standard diaper polymer because it simultaneously fulfills three critical performance requirements:

  • Rapid liquid uptake to prevent surface wetness

  • High liquid retention under pressure during movement

  • Compatibility with thin and flexible diaper core designs

These requirements define modern disposable diaper performance. Without SAP, achieving high absorption would require significantly higher fiber volume, resulting in bulkier, less comfortable products.

How SAP Works in Diaper Absorbent Systems

When liquid contacts the diaper core, SAP particles immediately begin absorbing moisture and swelling into a gel structure.
This gel formation locks liquid within the polymer network, preventing fluid migration and minimizing rewet during use.

Overall diaper performance is influenced not only by SAP quality, but also by how it is incorporated into the absorbent core. Factors such as particle size distribution, SAP concentration, and the balance between SAP and fluff pulp directly affect absorption speed, retention under pressure, and wearer comfort.

The ability of SAP to immobilize liquid after absorption is the primary reason modern diapers can remain thin while delivering high leakage protection.

Without SAP, increasing absorption capacity would require significantly higher fiber volume, resulting in bulkier and less comfortable diapers.

Global Super Absorbent Polymer (SAP) Market Overview

Industry market research consistently indicates that the global super absorbent polymer (SAP) market reached a value of approximately USD 11 billion in 2024 and is expected to experience steady growth over the next decade.

This expansion is primarily driven by increasing demand from baby diapers and adult hygiene products, which together represent the largest share of SAP consumption worldwide. Ongoing improvements in diaper performance standards and consumer expectations for comfort and leakage protection continue to support SAP demand.

From a regional perspective, the Asia-Pacific market plays a significant role in global SAP consumption, supported by population growth, rising hygiene awareness, and expanding diaper manufacturing capacity. At the same time, interest in sustainable and environmentally optimized absorbent materials is gradually increasing in markets with stricter regulatory requirements.

Key Brands & Supply Channels

As a trading company, we source SAP from reputable global manufacturers and authorized distributors to ensure traceability and stable quality. Typical brands and manufacturers we can source include:

  • Sumitomo (high-performance hygiene SAP grades)
  • BASF (HySorb® / SAVIVA® series — known for consistent performance)
  • LG Chem (broad SAP portfolio for hygiene applications)
  • Nippon Shokubai (proven SAP technologies and global capacity)
  • San-Dia Polymers and other regional producers for cost-sensitive grades

Note: HC Industry does not claim exclusive manufacture rights; instead we manage procurement, quality control and export logistics with these recognized suppliers to give customers multiple sourcing options (brand consolidation, split shipments, or single-brand supply) according to budget and application.

Polymer Properties

Key SAP Performance Indicators for Diaper Applications

In modern disposable diapers, SAP provides the majority of the absorbent function, while fluff pulp mainly supports liquid distribution and structural integrity.
For this reason, SAP performance evaluation focuses on retention behavior and stability under pressure rather than free absorption alone.

KPI Industry Focus Impact on Diaper Performance
Free Absorption Capacity High Determines total liquid holding ability
Absorption Speed Fast Reduces leakage during initial wetting
Absorption Under Pressure Critical Controls rewet during movement
Gel Strength Strong Prevents gel blocking
Particle Size Distribution Controlled Ensures uniform absorption
pH Value Neutral Supports skin compatibility

Across the hygiene industry, absorption under pressure and rewet performance are considered more critical than free absorption alone when evaluating diaper polymer performance.

 

Applications of super absorbent polymer

Application Mapping & Selection Guidance

Below is practical guidance (trade-oriented) to help procurement select appropriate SAP grades. Final grade selection should be validated with onsite trials.

Recommended: medium particle size (200–600 μm), absorption ≥ 50 g/g, balanced retention. Benefits: stable dosing on high-speed lines, good gel strength to prevent gel blocking.

Baby Diapers (Mass Market)

Balanced absorption speed, cost efficiency, and retention performance.

Baby Diapers (Premium)

Higher absorption under pressure, optimized particle distribution, and low rewet.

Adult Incontinence Products

Enhanced pressure resistance and long-term retention for extended wear.

Training Pants & Pull-Ups

Balanced flexibility and absorbency for active users.

 

Grades optimized for cost-efficiency and high capacity are available.

If you provide your target machine model, line speed (m/min), and dosing system, we will propose 2–3 candidate SAP grades and share sample guidance for machine tuning.

 

 

SAP vs Other Diaper Absorbent Materials

Different absorbent materials serve distinct functions within diaper structures:

Absorbent Material Absorption Capacity Retention Under Pressure Typical Role
Super Absorbent Polymer (SAP) Very High Excellent Primary absorbent material
Fluff Pulp Moderate Limited Liquid distribution and support
Tissue / Paper Low Poor Structural component

Compared with traditional materials, SAP enables thinner, lighter diaper designs while maintaining high absorption efficiency and comfort.

Diaper Polymer Technical Data

Super Absorbent Polymer For Diaper

(Values are representative ranges offered through our supply channels. Final spec is confirmed per batch / source.)

  SAP   

water absorbing 

capacity

water conserving 

capacity

water absorption

 speed

Residual

 monomer

stacking 

density

(0.9%NaCI aq.) (g/g) (0.9%NaCI aq.) (g/g) (second) (ppm) (g/ml)
SA60S 60 40 42 19 0.72
SA60N TYPE Ⅱ 60 40 30 16 0.71
 
SAP particle size distribution(%)
850µm 500µm 250µm 180µm 106µm 106µm
above above above above above above
SA60S 0 5 80 10 4 1
SA60N TYPE Ⅱ 0 3 65 25 6 1

Electron micrograph:particle size distribution(%)  

 

Important: particle size distribution, bulk density and gel strength together determine dosing

behavior, dust level, and machine handling characteristics.We provide technical matching to your production line.

sanitary napkin pad polymer

Super Absorbent Polymer For Sanitary Napkin Pad

Get Damp Little:High water absorption capacity, suitable for water absorption speed
Good Diffusion:Low initial water absorption velocity. small number of particles,narrow particle distribution

 

SAP Test Fluid ① Test Fluid ②

seepage 

velocity

get damp 

test

diffusion 

test

seepage 

velocity

get damp 

test

diffusion 

test

(second) (g) (cm) (second) (g) (cm)
SA60S 17 0.2 16 218 602 14
SA60N TYPE Ⅱ 17 0.2 16 215 5.7 14

Test Fluid:Ordinary saline, used to determine the general sanitary napkins                    
Test Fluid:A special liquid close to the viscosity of blood

AQUA KEEP SA60S: Fewer particles, suitable for cylindrical machines.
AQUA KEEP SA60N TYPE Ⅱ:No large particles less, in the compression packaging process will not cause damage to the back of the sanitary napkin because of the particles.

SAP for baby diapers

Trade & Procurement Details (for Buyers)

To accelerate procurement decisions, we provide clear, buyer-oriented terms

  • Sample policy: 1–2 kg samples available for qualified buyers; commercial samples and paid sample shipments are handled case-by-case.
  • Typical MOQ: For international shipments, standard MOQ is typically 1 metric ton (MT) / 1000 kg or as agreed (we can consolidate multiple brands). Smaller pilot orders may be arranged depending on supplier and stock.
  • Packaging: 25 kg kraft bags (standard), 500 kg jumbo bags (for bulk), or private-label packing on request; palletized export packing available.
  • Lead time: Typical lead time 7–21 days after order confirmation, depending on brand source and stock; expedited shipping can be arranged for urgent needs.
  • Payment terms: T/T, L/C at sight, or other mutually agreed terms.
  • Export documentation: COA (Certificate of Analysis), MSDS/TDS, packing list, commercial invoice, and any required export certificates are provided.
  • Quality control: Pre-shipment inspection, batch COA verification, and sampling upon request. We can coordinate independent third-party inspection if required.
How to Proceed — Quick Call to Action

How To Proceed — Quick Call To Action

  • Request a quote — provide target application, required quantity, and preferred brand (if any).
  • Request samples — provide shipping address and intended machine details for matching.
  • Technical consultation — share your production line info (machine model, dosing system, line speed) and we will recommend candidate grades.

Contact Sales: info@hcpefilm.com | Tel: +86-159-8002-8288

FAQ

FAQ – Diaper Polymer & Super Absorbent Polymer

What is the difference between diaper polymer and SAP?
Diaper polymer is a general term, while SAP refers to the specific polymer used as the primary absorbent component.

Why is SAP essential in modern diapers?
SAP retains liquid under pressure, enabling thin diapers with high leakage protection.

What determines SAP performance in diapers?
Absorption speed, retention under pressure, gel strength, and particle size distribution.

Why is absorption under pressure more important than free absorption?
Because diapers are compressed during use, retention under pressure controls rewet and leakage.

How does SAP reduce diaper thickness?
SAP provides high absorption capacity without increasing fiber volume.

What causes gel blocking in diapers?
Excessive swelling or poor particle distribution, which can be mitigated through SAP design.

Does SAP replace fluff pulp completely?
No. SAP provides absorption, while fluff pulp supports liquid distribution and structure.

Get A Quote

If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

This site uses cookies

We use cookies to collect information about how you use this site. We use this information to make the website work as well as possible and improve our services.